What are the advantages of five-axis cnc machining?

2024-07-09 14:52:10

As a machine tool system with high technology content, high precision and specially used for processing complex curved surfaces, five-axis machining machine tools have a decisive influence on the national aerospace, military, scientific research, precision instruments, high-precision medical equipment and other industries.

One of the lofty goals of the manufacturing industry is to complete the processing in one go: put a piece of material into the machine tool, then run the program, and finally get a perfect finished part. It can be said that five-axis machining brings us closer to the goal of "one finish" than any other process. Five-axis machining is the use of CNC to move parts or cutting tools on 5 different axes at the same time. It can machine very complex parts, which is why five-axis machining is particularly popular in the aerospace sector. Medical components and tools require sufficiently precise design to ensure a perfect fit of components used for surgery or replacement parts. Incorrect cuts or imperfect edges can render medical supplies unusable. This makes five-axis machining the preferred way to create custom medical tools and components. Five-axis machining can already be fully processed and can realize one-time clamping, which can reduce clamping cost and product scratches and bruises. Five-axis CNC Machining is suitable for machining some multi-station pores and planes, and parts with high machining accuracy requirements, especially parts with strict shape machining accuracy requirements.

1. Simple setup: 5-axis CNC machine, making it possible to easily machine complex shapes in one setup. It does not need to be set multiple times, which may cause errors. A single setup helps reduce setup and manufacturing time and increases productivity. In addition to reducing delivery time, this processing technology also helps increase production and cash flow.

2. Faster cutting speed: Since 5-axis CNC machining allows simultaneous movement along the X and Y axes, you can use shorter and stronger tools. The use of a shorter and rigid cutting tool helps to speed up the cutting with minimal or negligible vibration.

3. Improve accuracy: The workpiece does not move during the 5-axis CNC machining process, which can achieve higher part accuracy.

4. Excellent finish: The shorter tools used in the 5-axis CNC machining process help achieve excellent surface finish, resulting in better part quality.

5. The ability to process complex parts: With this processing technology, you can manufacture extremely complex machine parts in a shorter time and at a lower cost. This is a great benefit for small-scale running applications or prototypes.