CNC lathe processing how to achieve zero waste manufacturing

2023-12-15 11:34:33

In the CNC Lathe processing industry, the ideal goal of each manufacturer is zero waste manufacturing. However, in the process of achieving this goal, the role and significance of precision testing technology is self-evident. The processing quality of parts and the assembly quality of the whole machine are related to the processing equipment, testing equipment (non-standard parts processing) and the analysis and processing of test information. Therefore, to achieve zero waste production, from the perspective of precision testing, some problems need to be considered.

CNC lathe machining process of the workpiece on-line measurement or 100 percent detection of the workpiece, which requires the study of suitable for dynamic or quasi-dynamic testing equipment, and even integrated into the CNC lathe machining of special testing equipment, to achieve real-time testing. According to the test results, the process parameters are constantly modified, and the equipment such as CNC lathe processing is adjusted or feedback controlled. From the aspect of precision theory, the dynamic precision theory should be studied, including the evaluation of dynamic precision. Research on how to make full use of measurement information to achieve zero waste production, through the full use of 100% of online measurement data, from which to analyze the dynamic characteristics of error distribution in the process of processing and measurement, while according to the dynamic characteristics of processing errors and the accuracy loss characteristics of sensor accuracy, as well as product quality requirements and tolerance regulations, the basic theoretical model of zero waste manufacturing is given, making full use of artificial neural networks, genetic algorithm and other modern mathematical methods for accurate processing quality prediction, so that the quality of advanced control.